Why Use Glass Bubbles in Foam Concrete?
Weight Reduction:
Glass bubbles are extremely light — they replace heavier solid materials (like sand or even part of the cement), making the concrete much lighter.
Thermal Insulation:
They add excellent thermal insulation, reducing heat transfer through the concrete.
Workability:
Because they are spherical, they improve flow and workability of the fresh concrete mix.
Strength Maintenance:
Despite being hollow, high-quality glass bubbles can maintain or even slightly enhance compressive strength compared to traditional foam-only systems.
Durability and Stability:
Glass bubbles are chemically stable — they don’t react with cement hydration and they resist water absorption.
Applications
Roof insulation slabs
Prefabricated lightweight panels
Soundproof walls
Floating concrete structures (marine buoys, docks)
Energy-efficient building materials
Important Tips:
Choose strong glass bubbles (like 3M’s iM30k, S60HS, or HGS series) — low-crush types.
Optimize the volume fraction: too many bubbles = reduced strength; balance is key.
Mix gently: aggressive mixing will crush the bubbles and defeat the purpose.
Cost consideration: glass bubbles are more expensive than sand or cement, but their lightweight and thermal benefits often justify the cost for specialized applications.
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